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Next Generation Factory Layouts: Research Challenges and Recent Progress

Graduate Program in Industrial Engineering, Department of Mechanical Engineering, University of Minnesota, Minneapolis, Minnesota 55455
Department of Decision Sciences and Engineering Systems, Rensselaer Polytechnic Institute, Troy, New York 12180
Department of Industrial and Systems Engineering, Ohio State University, Columbus, Ohio 43210
saif{at}ie.umn.edu
herags{at}rpi.edu
irani.4{at}osu.edu

Recent trends in industry suggest that existing layout configurations do not meet the needs of multiproduct enterprises and that there is a need for a new generation of factory layouts that are flexible, modular, and easy to reconfigure. Although most of the academic literature on layout design is based on a deterministic paradigm that assumes production requirements are known far in advance or change very little over time, a growing body of research focuses on designing layouts for dynamic and uncertain environments. An example is the research being carried out by the newly formed Consortium on Next Generation Factory Layouts (NGFL). The consortium, which involves multiple universities and several companies, is developing alternative layouts, new performance metrics, and new methods for designing flexible and reconfigurable factories.

Key Words: Facilities-equipment planning: layout. Manufacturing: performance-productivity; strategy